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Aerosol Extraction Made to Order

500L HTE Automated Aerosol Extraction System

P5-AER-500L

Ships in 90-180 days

A large industrial R134a aerosol extraction skid built around 2x250L extraction vessels, processing 100-200 lb of dried, ground material per batch. Vacuum-mode loading, plate/shell-and-tube heat exchange and full PLC control support continuous, high-volume production.

Capacity

0 L

Dry Material / Batch

100-200 lb

Max Pressure

0 bar

Floor Area Needed

0 m²

Technical Specifications

Extraction Vessel
  • Volume: 2x250L vessel holds up to 100-200 pound of dried and ground material
  • Pressure: Maximum system operating pressure 16 bar bar
  • Temperature: max 85°C (185°F) °C/°F
  • Materials: 304 stainless steel
  • Vessel: interior is polished to food grade level
  • Closures: ASME flange, both ends
  • Sealing: PTFE flat seals
  • Temperature measurement: Pt100 sensors
  • Water Jacket volume: 100 Liters (22 gallons) liters
  • Safety: spring loaded safety relief valve
  • Raw material feeding: vacuum mode
  • Residue removal: vacuum mode, bayonet closure
  • Raw material agitation: low speed
Separator/Collection Vessel
  • Separator: Jacketed separator/collection vessel
  • Volume: 1 pieces per 30 Liters liters
  • Pressure: Maximum system operating pressure 12 bar bar
  • Temperature: max 85°C (185°F) °C/°F
  • Materials: 304 stainless steel
  • Cleaning: Manual by direct access or by cleaning by spray ball
  • Safety: spring loaded safety relief valve
  • Flow path: from extractor to separator is continuous diameter with no constrictions
Heat Exchanger
  • Construction: Plate type and shell & tube type
  • Materials: all 304 stainless steel
  • Cooling/Heating: R134a refrigerant
Chiller/Receiver
  • Refrigeration: heat pumping
  • Temperature range: 20°C to 45°C (68°F to 113°F) °C/°F
  • Maximum refrigerant content: 1000 kg kg
Skid Physical Dimensions
  • Skids number: 1 piece
  • Height: 2,500mm mm
  • Length: 2,500mm mm
  • Width: 1,500 mm mm
  • Total weight: app. 6,000 kg kg
  • Floor mounting area: min. 70 m²
  • Ceiling height: 6.0 m m
Control System
  • Functions: Fully automatic programmable Logic Controller (PLC) touch screen interface with first level safety functionality and user programmable pressure, temperature, and time.
  • Safety: Pressure transducers monitor system pressure and shut down system to prevent accidental over-pressurization/safety valves.
System Classification
Automation Level
PLC Controlled
Scale Classification
industrial

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Gallery

500L HTE Automated Aerosol Extraction System in Detail

500L HTE automated aerosol extraction system with dual vessels and valves
Aerosol extraction

What You're Actually Getting

0 L

Capacity

100-200 lb

Dry Material / Batch

0 bar

Max Pressure

  • Dual 250L extraction vessels process 100-200 lb of material per batch for large-scale operations.

  • Plate and shell-and-tube heat exchange handles the higher thermal load of industrial batches.

  • Vacuum-mode loading and bayonet-closure residue removal streamline high-volume cycling.

  • Single-skid PLC-controlled design is engineered for defined industrial facility footprints.

Resources

Downloads

Access spec sheets, CAD drawings, and operations manuals.

500L HTE Automated Aerosol Extraction System

500L HTE Automated Aerosol Extraction System.pdf

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Frequently Asked Questions

What facility footprint does the 500L system require?

The single skid needs a minimum of about 70 square meters of floor area and a ceiling height of at least 6.0 meters.

How much material does the 500L system process per batch?

Its 2x250L extraction vessels process approximately 100-200 lb of dried, ground material per batch.

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