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Aerosol Extraction Made to Order

100L HTE Automated Aerosol Extraction System

P5-AER-100L

Ships in 90-180 days

A commercial-scale R134a aerosol extraction skid with 2x50L extraction vessels and a 75L jacketed separator, built for processors needing 10-15 lb of dry material per batch. Fully automatic PLC control keeps the non-flammable, non-toxic aerosol process safe at higher throughput.

Capacity

0 L

Dry Material / Batch

10-15 lb

Separator Volume

0 L

Floor Area Needed

0 m²

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Technical Specifications

Extraction Method
  • Solvent: HFA134a, HFC134a, R134a
Extraction Vessel
  • Volume: 2x50L vessel holds up to 10-15 pounds of dry material
  • Pressure: Maximum system operating pressure 12 bar bar
  • Temperature: 15°C to +45°C (59°F to 113°F) °C/°F
  • Materials: 304 stainless steel
  • Vessel: interior is polished to food grade level
  • Closures: ASME flange, both ends
  • Sealing: Flanges with PTFE flat seals
  • Temperature measurement: Pt100 sensors
  • Water Jacket volume: 25 Liters (6.6 gallons) liters
  • Safety: spring loaded safety relief valve
  • Raw material feeding: top loading
  • Residue removal: flange closure, manual
  • Raw material agitation: constant flow
Separator/Collection Vessel
  • Separator: Jacketed separator/collection vessel
  • Volume: 75 Liters (20 gallons) liters
  • Pressure: Maximum system operating pressure 12 bar bar
  • Temperature: max 60°C (140°F) °C/°F
  • Materials: 304 stainless steel
  • Sealing: Flanges with PTFE flat seals
  • Cleaning: Rotary spray ball
  • Safety: spring loaded safety relief valve
  • Flow path: continuous diameter with no constrictions
Heat Exchanger
  • Construction: refrigeration unit
  • Materials: all 304 stainless steel
  • Cooling/Heating: R404a refrigerant
Chiller/Receiver
  • Refrigeration: heat pumping
  • Temperature range: -10°C to 50°C (14°F to 158°F) °C/°F
  • Maximum solvent content: 130 kg kg
Skid Physical Dimensions
  • Height: 1,800mm mm
  • Length: 1,950mm mm
  • Width: 1,090 mm mm
  • Total weight: app. 1,500 kg kg
  • Floor mounting area: min. 16 m² m²
  • Ceiling height: 2.5 m m
Control System
  • Functions: Fully Automatic Programmable PLC, touch screen interface with first-level functionality and user-programmable pressure, temperature, and time.
  • Safety: Non-Flamable, Non-Explosive, Non-Toxic, pressure transducers monitor system pressure and shut down the system to prevent accidental over-pressurization.
System Classification
Automation Level
PLC Controlled
Scale Classification
industrial

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Gallery

100L HTE Automated Aerosol Extraction System in Detail

100L HTE automated aerosol extraction system stainless steel cabinet
100L-Aerosol-Extractor

What You're Actually Getting

0 L

Capacity

10-15 lb

Dry Material / Batch

0 L

Separator Volume

  • Dual 50L extraction vessels support commercial-scale batches of 10-15 lb of dry material.

  • Rotary spray ball cleaning in the separator vessel speeds turnaround between batches.

  • Skid-mounted, PLC-controlled design is built for defined facility footprints at commercial scale.

  • Non-flammable, non-explosive, non-toxic R134a process simplifies safety compliance versus hydrocarbon solvents.

Resources

Downloads

Access spec sheets, CAD drawings, and operations manuals.

Product Brochure

100L MAX HTE.pdf

PDF · 905.1 KB

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Frequently Asked Questions

How much floor space is required for the 100L system?

The skid requires a minimum of about 16 square meters of floor area and a ceiling height of at least 2.5 meters.

How much dry material does the 100L system process per batch?

Its 2x50L extraction vessels process approximately 10-15 lb of dry material per batch.

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